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Flow Meter Test Kit Outfits: Portable Clamp-On Systems for On-Site Energy Auditing
Quick Answer: Silver Automation Instruments supplies a portable clamp-on flow meter test kit outfit for on-site energy auditing. The system measures flow from outside the pipe with no pipe cutting and no process shutdown. Send us your pressure (bar), temperature (°C), pipe size (DN), and flow range for a quote.
Energy audits often cover chillers, boilers, air compressors, cooling towers, and process water loops. Fixed flow meters are usually installed only at main headers. That leaves many branch lines without flow data. A portable clamp-on system for on-site energy auditing solves this by moving from point to point in one shift. The Silver Instruments portable clamp-on ultrasonic flow meter test kit is built for this type of work. We have supplied these kits to engineering teams in Vietnam, Indonesia, Australia, Mexico, and Saudi Arabia.
What Is Inside a Flow Meter Test Kit Outfit
The standard kit includes a handheld transmitter, two clamp-on transducers, stainless steel mounting rails, a tube of acoustic coupling gel, a charger, and a hard carry case. If you need energy measurement, we add two PT100 probes and thermal calculation in the transmitter. Most customers choose the 10 meter transducer cable option so the case can stay outside a trench or cable tray.
Key Field Specifications
The Silver Instruments TDS-100H portable clamp-on ultrasonic flow meter is the base model for most of these test kit outfits. It covers DN15 to DN6000 pipe sizes. Standard transducers work from minus 30 °C to 160 °C. Velocity range is 0.01 m/s to 12 m/s. Accuracy is plus or minus 1.0 percent of reading on a clean full pipe with correct straight run. Outputs include 4-20 mA HART and RS485 Modbus. The data logger stores readings from 1 second to 1 hour intervals. Battery life is about 10 hours under normal operation.
Mounting and Straight Run Requirements
For most installations, allow 10 pipe diameters upstream and 5 pipe diameters downstream from any elbow or valve. Mount the transducers on a horizontal pipe when possible. Pipe surface cleaning and coupling gel are required for stable signal. The kit includes a signal strength meter on the transmitter so you can check the mounting before logging. This avoids false data from a weak acoustic path.
Real Site Example from a Food Plant in Vietnam
Last year a customer in Vietnam asked us for a portable clamp-on flow meter test kit for a compressed air audit at a food ingredients plant. The lines were DN40 and DN80 stainless steel. The maintenance team wanted flow at peak production and during weekend cleaning. They installed the transducers in about 10 minutes per line. The logged data showed one DN80 branch used 22 percent more air than the nameplate load. The team found a leaking coupling the next morning. That one repair reduced compresso
Chilled Water and Hot Water Energy Audits
Many audits require both flow and temperature. The portable clamp-on kit can accept two PT100 probes. The transmitter calculates heat or cooling energy in kW or BTU. This works for chilled water loops, hot water return lines, and heat exchanger performance checks. Tell us if the fluid is water, glycol, or thermal oil. The heat capacity value changes and we can preconfigure it before dispatch.
Pipe Materials and Signal Limits
Carbon steel, stainless steel, copper, PVC, and many lined pipes work well. Bad internal scaling, heavy rust, or gas bubbles above 10 percent by volume can weaken the ultrasonic signal. In practice, most clean industrial water and compressed air lines give stable readings. For slurry or two phase flow, a clamp-on flow meter test kit outfit may not be the right tool. But for standard energy audit points, it is fast and repeatable.
Who Should Buy This Kit
This kit fits plant engineers, energy service companies, distributors, and instrumentation rental teams. It is also suitable for water and wastewater contractors who need to verify pump duty. Distributors in Southeast Asia and Australia often stock one or two flow meter test kit outfits for rental demand. Because the transducers mount outside the pipe, there is no contact with the process fluid. That reduces risk and maintenance.
How to Request a Quote
For a specific price, send us your pressure (bar), temperature (°C), pipe size (DN), and flow range. Include pipe material and fluid type if known. Contact Silver Automation Instruments at Tel +86-25-68650347 or WhatsApp +86-25-52155837. WeChat is +86 15365082610. You can also check the product pages at flow-meter.com.au and silverinstruments.com.
FAQ: Portable Clamp-On Flow Meter Test Kit Outfits
What pipe sizes can the kit measure? Standard transducers cover DN15 to DN6000. Larger pipe sizes can be tested with a site signal check.
How long does the battery last during an energy audit? The handheld transmitter runs about 10 hours on a full charge. A standard power bank with a USB adapter can extend field logging for longer surveys.
Can the kit measure flow and energy at the same time? Yes. Add two PT100 probes and the transmitter calculates heat or cooling energy in kW or BTU. This is useful for chiller and boiler audits.
Which pipe materials work with clamp-on transducers? Carbon steel, stainless steel, copper, PVC, and many lined pipes work. Heavy internal scale or large gas bubbles can reduce signal strength.
How do I get a price for a flow meter test kit outfit? Send us your pressure (bar), temperature (°C), pipe size (DN), and flow range. Contact Silver Automation Instruments at Tel +86-25-68650347 or WhatsApp +86-25-52155837.
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